6/10kV High Voltage Reeling Cable | Flexible Mining and Industrial Power Supply Cable
The RS-HVR series is a 6/10kV high voltage reeling cable for heavy industrial cranes, mobile excavators, and mining equipment. Its double-sheathed anti-torsion construction self-retracts flawlessly under intense winding tension, while the abrasion-resistant PUR jacket prevents insulation breakdown over millions of continuous reeling cycles.
Key Benefits:
✅ High-voltage safety rated at 6/10kV with extruded semi-conductive shielding layers.
✅ Extreme tensile strength reinforced with aramid braid to support heavy reeling pull.
✅ Creep-resistant PUR resists severe stone impacts, tearing, moisture, and oils.
✅ Custom configurations built to your exact cross-section and dynamic drum requirements.
6/10kV High Voltage Reeling Cable | Flexible Mining and Industrial Power Supply Cable
Cable Construction
Our 6/10kV reeling cables feature a rugged multi-layer design to withstand harsh operational stress:
-
High-Flex Conductors: Class 5/6 tinned oxygen-free copper wires to prevent conductor metal fatigue.
-
HV Shielding System: Extruded inner/outer semi-conductive layers + tinned copper wire braid for electric field balance.
-
Integrated Grounding: Split protective earth cores + pilot cores for continuous monitoring and safety shutdown.
-
Anti-Torsion Mesh: High-tensile Kevlar® aramid braid embedded between sheaths to prevent corkscrewing.
-
Outer Sheath: Heavy-duty, flame-retardant Polyurethane (PUR) resistant to water immersion, tearing, and UV.
Specifications
We custom-manufacture each high voltage cable batch to match your dynamic reel and system footprint.
| Performance Criteria | Standard Engineering Capabilities |
| Rated Voltage | 6/10kV (Available from 1.8/3kV up to 12/20kV) |
| Conductor Cross-Section | 3×25 mm² up to 3×150 mm² (Plus dedicated ground/pilot cores) |
| Max. Tensile Strength | 20 N/mm² to 25 N/mm² of copper cross-section |
| Minimum Bending Radius | 10x Cable Diameter (Dynamic Reeling Applications) |
| Torsion Rating | ±25° per meter over active operational travel |
| Jacket Compound | Halogen-free, flame-retardant, abrasion-resistant PUR/TPU |
Rousheng high voltage reeling cables are engineered using horizontal planetary stranding to neutralize internal mechanical stress. Every batch passes strict high-voltage insulation tests, partial discharge (PD) testing, and 1,000,000 continuous cycle track testing in our ISO 9001:2015 certified facility before shipment.
Applications
This flexible high voltage power supply cable excels in mobile and high-load industrial environments:
-
Open-Pit Mining: Reliable trailing power feed for massive rotary excavators, shovel loaders, and drill rigs.
-
Port Container Cranes: High-speed vertical/horizontal reeling for Ship-to-Shore (STS) and Rail Mounted Gantry (RMG) cranes.
-
Heavy Material Handling: Long-travel power delivery for bulk stacker-reclaimers and conveyor transfer stations.
Technical Support & Quotes
Do you need a customized core layout, integrated fiber optics, or specific tensile load parameters? Our engineering team will supply a 2D technical blueprint tailored for your winding system geometry.
-
Email: Jerry@rstlkable.com
-
Hotline: +86-021-50759965
-
We provide professional 2D drawings and detailed commercial quotations within 24 hours of your inquiry.
FAQ
Q1: Does this cable experience partial discharge under constant high-speed winding?
A1: No. We utilize triple-extrusion technology to apply the conductor shielding, high-grade insulation, and insulation shielding seamlessly in a single pass. This eliminates air gaps and voids inside the core, guaranteeing zero partial discharge and absolute electrical stability at 6/10kV.
Q2: How does the cable jacket handle scraping against rocks and iron structures?
A2: The outer jacket is formulated from premium, high-density thermoplastic polyurethane (PUR). It features excellent tear propagation resistance and high tensile strength, allowing it to withstand severe abrasion, sharp stone impacts, and scraping without exposing the core elements.
Q3: Can fiber optic elements be integrated for crane data transmission?
A3: Yes. We offer hybrid variations that house 6, 12, or 24 single-mode or multi-mode fiber optic elements within the core assembly. The optical fibers are protected inside a loose tube buffer to ensure uninterrupted network telemetry alongside high-voltage power.
