High‑Tensile Abrasion‑Resistant TVVB2G Flat Hybrid Cable | Power, Network, Fiber & Coax Video Tether Cable
TVVB2G Flat Hybrid Cable integrates power, network (Cat5e/Cat6), fiber, and coaxial video into one high‑flex flat design. Built for elevators, drag chains, and dynamic machinery, it delivers reliable data and power transmission while resisting bending, abrasion, and tension in continuous motion environments.
In modern industrial automation and elevator systems, space is premium and reliability is non-negotiable. The TVVB2G Flat Hybrid Cable by Shanghai Rousheng Wire And Cable Co., Ltd. is designed to solve the complexity of managing multiple cables. By integrating power, high-speed network data, fiber optics, and coaxial video signals into a single, ultra-flexible flat profile, this cable ensures seamless operation in high-stress motion environments.
Whether you are powering a high-rise elevator or a dynamic robotic arm, the TVVB2G series delivers stable transmission while withstanding continuous bending, tension, and abrasion.
Why Choose the TVVB2G Flat Hybrid Cable?
This is not just a cable; it is a lifeline for your machinery. Engineered with a specialized flat structure, it significantly reduces the bend radius compared to round cables, allowing for tighter installation in drag chains and hoistways without compromising signal integrity.
Key Features & Benefits
- Hybrid 4-in-1 Design: consolidates power supply, CAT6 network data, fiber optic communication, and coaxial video feeds into one streamlined jacket. Reduces cable clutter and installation time.
- High-Tensile Strength: Reinforced with steel or aramid fiber strength members (customizable) to support long suspension lengths in elevators and vertical lift systems.
- Extreme Flexibility: The stranded copper conductor and flat geometry allow for millions of flex cycles in drag chains, minimizing the risk of fatigue breaks.
- Abrasion & Oil Resistant: The specialized outer sheath is formulated to resist wear from constant friction, as well as exposure to industrial oils and chemicals.
- Space-Saving Flat Profile: Stacks neatly in cable trays and carriers, optimizing space utilization and preventing tangling common with round cables.
Technical Specifications
The TVVB2G is fully customizable to meet specific load and data requirements. Below are the standard specifications for our most popular configurations.
|
Specification |
Details |
|---|---|
|
Model |
TVVB2G (RSTLKABLE Series) |
|
Cable Structure |
Flat Hybrid (Power + Data + Fiber + Coax) |
|
Conductor Material |
High-purity Oxygen-Free Stranded Copper |
|
Insulation Material |
Special PVC / PE (Polyethylene) for high flexibility |
|
Outer Sheath |
Abrasion-resistant, Oil-resistant PVC/PUR |
|
Rated Voltage |
300/500V or 450/750V (Customizable) |
|
Temperature Range |
-15°C to +70°C (Mobile); -30°C to +70°C (Fixed) |
|
Bending Radius |
Mobile: 8-10x Cable Thickness |
|
Tensile Strength |
Reinforced with dual steel wires or aramid fibers |
|
Compliance |
CE, RoHS, REACH |
Applications
This versatile tether cable is engineered for industries where motion and data converge:
- Elevator Systems: Clear CCTV video transmission and control signals for high-rise passenger and freight elevators.
- Industrial Drag Chains: Power and control for moving machinery, CNC centers, and automated assembly lines.
- Robotics & Gantry Cranes: Reliable tethering for robotic arms and overhead cranes requiring synchronized power and data.
- Stage & Theater Technology: Durable cabling for moving lighting trusses and automated stage machinery.
Customization & Order Information
At Shanghai Rousheng Wire And Cable Co., Ltd., we understand that every project has unique demands. We specialize in R&D and production of over 100 varieties of high-flexible cables.
- MOQ: 100 Meters
- Customization:
-
- Core Count: Custom power/data core combinations.
- Length: Cut to specific project requirements.
- Branding: Custom logo printing on cable jacket.
- Packaging: Reels, drums, or coiled packaging.
- Lead Time:
-
- 1 – 1,000 meters: 5 days
- 1,001 – 10,000 meters: 7 days
-
10,000 meters: To be negotiated
Frequently Asked Questions (FAQ)
Q: Can this cable be used in outdoor environments?
A: Yes, the outer sheath is UV-resistant and weather-proof. However, for extreme weather conditions, please specify your requirements so we can recommend the optimal jacket material (e.g., PUR).
Q: What is the benefit of a flat cable over a round cable in drag chains?
A: Flat cables have a smaller bending radius and dissipate heat better than bundled round cables. They also stack securely, preventing the “corkscrewing” effect that often damages round cables in continuous motion.
Q: Do you offer samples for testing?
A: Yes, we can provide samples for quality verification. Please contact our sales team to discuss your specific needs.
Q: How do I choose the right hybrid configuration?
A: We recommend consulting with our engineers. Simply provide us with your required power load (voltage/amps), data type (e.g., CAT5e/CAT6), and video signal needs (Coax/Fiber), and we will design the perfect cable cross-section for you.
Q: Is the fiber optic component fragile in a moving cable?
A: Not in our design. We use bend-insensitive fiber and a specialized loose-tube or tight-buffer construction that isolates the fiber strands from mechanical stress, ensuring stable optical transmission even during movement.
