Custom Flat Elevator Composite Cable | 16/48×0.75 + RS485 & Network Cable with Coax Video (YFFBG High‑Tensile)

Modern elevators are no longer just transport mechanisms; they are smart, connected environments requiring real‑time data, video surveillance, and reliable power. Running separate cables for power, CCTV, and internet in a single shaft often leads to tangling, signal interference, and mechanical fatigue.

The YFFBG Composite Flat Elevator Cable engineered by Shanghai Rousheng Wire & Cable Co., Ltd. solves this infrastructure challenge. This all‑in‑one “umbilical” cable for high‑rise transport systems integrates standard control cores (16 to 48 wires) with dedicated shielded lines for RS485 communication, network data, and coaxial video. Its flat profile minimizes twisting, and its reinforced structure delivers high tensile strength, ensuring signal integrity and mechanical stability for travel heights of 200 m+.

Key Features & Technical Benefits

1. All‑in‑One Composite Structure

Instead of installing three separate cables, this composite solution combines multiple functions in one:

• Power/Control: 16 to 48 cores (0.75 mm²) for reliable elevator control signals.

• Data Communication: Dedicated twisted pairs for RS485 serial communication.

• Network Connectivity: Integrated Ethernet paths for digital displays and IoT sensors.

• Video Surveillance: Coaxial line (75 Ω, equivalent to RG59) for clear, uninterrupted CCTV footage.

2. High‑Tensile Flat Design

Round cables often spiral and kink under their own weight in tall shafts. Our flat YFFBG design maximizes surface area for better heat dissipation and ensures neat stacking during operation. It can be optionally reinforced with steel wires to carry long suspension loads without stretching.

3. Anti‑Interference Shielding

With power and data running side‑by‑side, signal noise is a risk. We use high‑grade PE insulation and strategic shielding around the data and video components to prevent electromagnetic interference (EMI), ensuring crystal‑clear video and error‑free data transmission.

4. Extreme Durability & Flexibility

Manufactured with a specially formulated weather‑resistant rubber/PVC outer jacket, this cable remains flexible between ‑15 °C and +70 °C. It is tested to withstand millions of flex cycles, resisting cracking, oil exposure, and abrasion in harsh industrial shaft environments.

Why Choose Shanghai Rousheng?

• Verified Expertise: With over 100 varieties of special cables and a focus on high‑flex drag chain technology, we understand dynamic stress better than general manufacturers.

• Rapid Production: Industry‑leading lead times — typically 10 to 15 days for orders up to 10,000 meters.

• Deep Customization: Unlike rigid catalog options, we customize core counts, shielding types, and specific network requirements (Cat5e/Cat6) with a low MOQ of 100 meters.

Technical Specifications (YFFBG Series)

Market Application

This cable is specifically engineered for:

• Smart Commercial Elevators: Hotels and offices requiring in‑car Wi‑Fi and advertising screens.

• High‑Security Residential Lifts: Buildings requiring wired, lag‑free CCTV feeds.

• Industrial Hoists: Equipment needing robust control signals alongside data monitoring.

FAQ: Common Questions

Q: Can this cable replace my existing round traveling cable?
A: Yes. However, ensure your mounting hardware (clamps) supports flat cable form factors. Flat cables are generally preferred for travel heights over 30 m, as they prevent the “corkscrew” effect seen with round cables.

Q: Is the network cable section shielded?
A: Yes. The data portions (RS485 and Ethernet) are shielded to prevent interference from adjacent power cores.

Q: What’s the minimum order quantity (MOQ) for a custom configuration?
A: Custom manufacturing starts at just 100 meters, allowing project‑specific production without excessive stock.

Q: Do you provide steel wire reinforcement?
A: Standard YFFBG cables are self‑supporting for mid‑rise buildings. For high‑rise applications (>80 m travel), we recommend adding dual galvanized steel wires within the jacket. Please specify travel height when requesting a quote.

Pricing & Logistics

• Pricing: Factory‑direct tiered pricing (approximately $1.44 – $2.88/meter, depending on volume).

• Lead Time: 10 days (1–1,000 m), 15 days (1,001–10,000 m).

• Packaging: Wooden drum or export‑grade coil, reinforced for international shipping.

Ready to Upgrade Your Elevator Infrastructure?

Contact our engineering team today to confirm your core count and suspension requirements. We’ll provide a personalized custom cable solution and precise quote to meet your project needs.